ELECTRIC-POWERED LIFT TRUCK MAINTENANCE PROGRAM

Weekly Checks (performed by your men)

• Set brake - inspect 

• Battery - Check liquid level, take hydrometer readings, inspect 

• Battery charge indicator - Check 

• Lights - Check 

• Horn - Check 

• Brake pedal - Check for proper free play. Check for driftor spongy action 

• Tires - Inspect for cuts and alignment 

• Hydraulic Sump tank - Check fluid level 

• Lift and tilt operation - Raise to full height and tilt backward and forward 

• Check oil sump level 

Every 100 Hours (performed by our technician)

• Contractor panel - Check and adjust 

• Electrical wiring - Check connections for tightness 

• Steering gear - Check lubricant 

• Differential - Check lubricant 

• Differential - Air Vent - Clean 

• Brake pedal - Adjust 

• Brake system - Check fluid level 

• Visually - Inspect all hydraulic lines and fittings, steer valve and pump, hydraulic control valves, lift bracket and piston head guide. Lubricate 

• Lift chains - Adjust and lubricate 

• Lift and tilt cylinders - Check for drift and leakage. Check mountings 

• Hydraulic sump tank breather - Clean 

• Lubricate all other lube locations 

• Complete check of all battery cells, open circuit voltage and S.G. 

Every 500 Hours (performed by our technician)

• Complete 100 hours PM 

• Tires - Check 

• Hydraulic sump tank - Drain and refill 

• Hydraulic sump tank oil filter - Replace filter element 

• Steering gear - Adjust thrust and lash 

• Steer axle linkage - Adjust 

• Nuts, bolts, and cap screws - Tighten as required 

Every 1000 Hours

• Complete 100 hour PM plus 500 hour PM

• Pump and drive motor brushes - Check brush spring tension and bearings and lubricate 

• Differential - Drain and refill 

• Hand brake - Test